Bond's Work Index Ball Mill for Cement Plant Quality Control

In the Cement industry, comminution is the highest consumer of energy. Napier-Munn et al. (1996) stated that 30 -50 per cent of the total plant power consumption for ore processing plants and up to 70 per cent for hard ores is attributed to comminution.

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A meaningful expression between bond work index, grindability index …

1.. IntroductionComminution in a mineral processing plant, or mill, involves a sequence of crushing and grinding processes (Prasher, 1987).Literature on impact crusher performance in relation to machine configuration and operational conditions, by experimental work and mathematical modelling is given by Austin et al., 1979, Shi et al., …

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Table of Bond Work Index by Minerals

This Table of Ball Mill Bond Work Index of Minerals is a summary as tested on 'around the world sample'. You can find the SG of each mineral samples on the …

(PDF) A quick method for Bond work index approximate …

Bond's mill specification and grinding conditions Mill diameter, Dm, cm Mill Length, Lm, cm 30.48 30.48 Number of mill rotations in minutes, n, min-1 Mill balls weight, , kg 70 21.125 Geometry of mill liner Grinding type smooth dry Vore, cm3 700 Andesite and limestone samples were prepared by crushing in a laboratory jaw crusher and roll ...

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Bond Impact Crushing Work Index -Procedure and Table of Crushability

The test determines the Bond Impact Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing crushers*. It is also used to determine the required open-side settings (jaw crushers and gyratory crushers) or closed-side settings (cone crushers) for a given product size.P80 = 25400 x …

(PDF) Relationship between Bond's work index (Wi) and …

(13) gives the relationship between the Bond's work index (Wi), the uniformity constant (n) and the rate constant (K) that would be used to determine the size of the mill. Fig. 4. A test result of a limestone sample on KM-5 Tower mill. 85 S. Nitta et al. / Int. J. Miner. Process. 66 (2002) 79–87 3. Validation of the relationship between Wi ...

The Importance of Work Index in Mineral Processing

'Work Index' is the amount of energy required to do this work. It is a measurement of how hard the rock is and an expression of the resistance that a material has to crusher. ... Limestone. 16. Gold Ores. The kilowatt-hours per tone (kWh/t) will work out your work index. The number of kittowatts consumed in a hour divided by the tonnes of ...

Solved QUESTION FOUR (a) What is the power required to …

The work Index for limestone may be taken as 12.74 kWh/short ton. 5 Points (b) If a ball mill requires 3 kWh per ton of feed to reduce a feed of 1600 micron size to a product of 400 microns size, calculate the work index. 5 Points

Variability Study of Bond Work Index and Grindability Index on Various

The most impacting result of this work is the different results when matching work index values and grindability index values from the od mill's size range to the ball mill's size range, showing ...

The Bond work index of limestone and andesite mixtures

The paper investigates the size reduction of blends of materials with different grindabilities in a Bond ball mill, as well as in a continuous pilot-scale mill.

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Testwork: Bond ball mill work index

The P 80 of a ball mill work index test can be estimated if the P 100 is know based on this equation: Estimate grams per revolution when only P100 is known. NI43-101 reports often provide P 100 and the work …

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BOND RWi, BWi, CWi, Ai Work Index: What's the difference

The Bond rod mill work index (Wi RM, or RWi) conducted from a feed size of approximately 10 mm to a product size on the order of 1 mm. The Bond crushing (impact) work index (Wi C, CWi, LEIT or IWi) conducted on specimens of a nominal dimension between 50 mm and 75 mm. The product size is not relevant to this test; it is a …

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Determination of work index in a common laboratory …

work index in a more common lab mill, such as the Denver lab mill (Fig. 2), is investigated. Experimental Equipment and ore samples. A jaw crusher, a roll crusher, ... clinker, limestone, fluorspar and granulated copper slag. Ore sample preparation. To perform the Bond test, samples

Bond's Work Index Ball Mill for Mineral …

In the Cement industry, comminution is the highest consumer of energy. Napier-Munn et al. (1996) stated that 30 -50 per cent of the total plant power consumption for ore processing plants and up to 70 per cent for …

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(PDF) Determination of Bond Work Index of Lucky Cement Limestone …

International Journal of Scientific & Engineering Research Volume 8, Issue 6, June-2017 ISSN 2229-5518 1938 Determination of Bond Work Index of Lucky Cement Limestone Pakistan Niaz Muhammad Shahani, Zhijun Wan, Abdullah Rasheed Qureshi, Muhammad Ali, Naseem Ali Abstract—The Bond work index is a research methodology, which is …

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Determination of Bond Work Index of Lucky Cement …

the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard - rock because of high energy consumption and low grindability rate. Index Terms — Ball mill, Bond Work Index, Comminution, Grindability, Liberation, Limestone, Ultra-fine particles

Table 1 Bond's mill specification and grinding conditions

In the literature, it is noticed that the work index (W i ) of industrial mills varies between 8 and 20 kWh/t [79][80] [81] applied to various types of mineral admixtures. Utilizing this range for ...

Procedure for determination of ball Bond work index in …

The Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to ball milling.This happens after 7–10 grinding cycles, which shows that the procedure is a lengthy and complex one and is therefore susceptible to …

[PDF] A quick method for Bond work index approximate …

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial comminution plants designing. Determining the Bond work index value is quite complicated, timeconsuming and requires trained operating personnel and …